New In-House Laser Scanning Capabilities

Baisch Engineering is excited to announce a new in-house capability! We now provide scanning services with our very own X7 Scanner. This allows us to integrate existing condition documentation into our projects for enhanced model coordination.

The X7 Scanner has an average accuracy of under 2mm, allowing us to create an accurate, as-built 3D image of an existing facility. We then integrate that data directly into our models.

Providing this service to our clients streamlines the process and makes laser scanning a more economical option. The increased efficiency allows Baisch to offer scanning services on smaller projects and supports our field work to help reduce our time on-site. Additionally, we will be able to offer stand-alone scanning services, outside of our typical project-related work.

Please contact us today to learn more about how our Laser Scanning capabilities will benefit you.

Baisch Engineering – providing service beyond a solution.

From Intern to Lead: Phil Gocker’s Journey Through Baisch

At Baisch Engineering, we recognize the value our team members bring at all levels. Watch Phil Gocker’s journey beginning as an intern and through his transition to a Principal and Process Department Lead. This series explores how Baisch fosters employee growth and family culture.


International Women in Engineering Day

June 23, 2021 marks International Women in Engineering Day. This day brings attention to amazing career opportunities available for women in the industry and celebrates the achievements of women engineers throughout the world.

Baisch Engineering is fortunate to have women engineers on staff and in leadership roles.

Why did these women choose engineering as their career choice? What would they say to encourage other women to become engineers?

A common theme when asked why they became engineers is because they love math, science, drawing and building things. As Jeannine Powell said, “I always loved building things – blocks, Lincoln logs, sandcastles, Legos – there are lots of memories and pictures of me as a little kid building.”

Judy Overton combined a love of math and art, which led her to attend Fox Valley Technical College where she became the first woman to graduate from the program with an Associate Degree in Mechanical Design. Kaylin Van Stappen originally planned on becoming an Architect and was offered a position as a Structural Designer. That led to a love of modeling and data. Kaylin says, “When I get the opportunity to work on 3D concept models and presentation renderings, it doesn’t even feel like work!”

How did these women decide what discipline of engineering to focus on? Some didn’t have to choose just one. Peggy Heling has mostly been an Electrical Drafter but loves drafting in general and has done Process Control, Structural and GIS Drafting. Jeannine was asked by a friend whether she liked Mechanics of Materials or Thermo more; the answer was easy and she focused on Civil Engineering.

These women have sound advice for other women looking to join the engineering world. All agreed that being an engineer is interesting, challenging and offers the opportunity to be in a field where design is constantly evolving. Peggy encourages women to follow their passion, while Judy is proud to say engineering is not just a man’s world any longer. Some of the best advice came from Jeannine and applies not only to engineering, but to life in general. She says, “Don’t be intimidated and don’t let people hold you back.  Do not hold yourself back either!  Learn from your mistakes.  You will make them, but they are only failures if you don’t learn how to do better the next time!”

Thank you to these women in engineering for your continuing contributions to Baisch Engineering and our clients!


Jeannine M. Powell, P.E., Principal, Structural Department Lead and Civil/Structural Engineer

Kaylin L. Van Stappen, BIM Lead and Civil/Structural Engineer

Peggy S. Heling, Process Control Drafter

Judith A. Overton, Process Specialist

Jordan A. Smith, Process Designer

Kelsey M. Ponsegrau, Electrical Designer


Is The Juice Worth The Squeeze?

By: Todd Van Gompel, President of Baisch Engineering

The reason you can find and enjoy a fine wine as opposed to a great onion spritzer is that someone determined that the grape was worth the squeeze while the onion…not so much. One of my favorite clients uses the phrase “Is the juice worth the squeeze?” to decide if a potential project is worth moving forward. Capital projects can take millions to hundreds of millions of dollars to execute. To develop the perfect project for your organization, you should have a plan and take some time to figure it out. Follow these steps to help determine if your project is more like a fine wine or an onion spritzer.

The first phase is the “Ball Park” phase. This phase answers the question, “Are we in the ball park?” Develop the project at a high level during this phase. Be careful not to over-engineer the project or get too detailed as you are trying to decide if this project will move to the next phase. You should be in the +/- 50% range during this phase. Depending upon the project size and complexity, this phase should take anywhere from 2 – 12 weeks to develop. What is the project? Why is this project important? How much could it cost? What are the potential benefits? What are the potential risks? What does project success look like? If it looks like the juice may be worth the squeeze, move on to the next step.

The next phase is the “Paper Doll” phase. Paper dolls are figures cut out of thin cardstock, with separate clothes, made of paper, that are usually held onto the dolls by folding tabs. As anyone with a daughter knows, this can provide hours of entertainment, as the outfits are often quickly changed.  During this phase, the goal is to evaluate several potential layouts and designs in order to identify the most efficient solution. Depending upon the project size, this step should take between 12 – 36 weeks to develop. The project cost and benefits are developed to the +/- 10% range during this phase. Researching and involving potential vendors and contractors during this phase will help the project move more efficiently during the execution phase. If the project still looks like the juice may be worth the squeeze, move on to the project funding and execution phases.

Spending time and energy upfront to develop the project has several advantages. It helps control the project budget. Engaging the equipment vendors and the contractors early in the project development phase helps identify constructability and timing issues and solutions. It helps to control scope creep. By considering several options during the development phase and settling on the most efficient design, you don’t have to spend precious time and money during the detailed engineering phase on “what-if” or “how-about” scenarios. Finally, it helps to develop the project culture. Working with a well-rounded team consisting of the owner, the engineer, the contractor and the vendors for several months to develop the project helps to create the necessary relationships to execute a successful project.

Does your project look like a fine wine or does it smell more like an onion spritzer?

Embracing a Familiar Challenge: How Baisch Engineering Again Supported Little Rapids Corporation Production Schedule

By: Todd Van Gompel, President of Baisch Engineering

Baisch Engineering has a long history with Little Rapids Corporation. In the late 70’s / early 80’s, we helped Little Rapids Corporation move an existing tissue machine from New Jersey to Shawano, WI. Almost 40 years later, we were fortunate enough to be asked back to replace this same tissue machine with a new tissue machine. Baisch provided the budgeting phases as well as the complete integration engineering, but this project didn’t come without its challenges.

As the project manager for the detailed engineering portion of this project, it was my responsibility to make sure we were on schedule, staying on budget, and that the overall process was moving along smoothly. In the early part of our planning phase, we were faced with a difficult situation. Machines from 40 years ago are a lot different in both configuration and size compared to modern paper machines. We were challenged to replace a smaller, older machine with a much larger, modern machine within the existing infrastructure of the existing building.

After performing a detailed analysis of the machine’s beams and frames, our team placed new loads on those beams. We had to come up with some creative ways to readjust the machine haul in order to accept the new configuration and weight of the new machine.

During the initial planning phase, the team had planned for a 36 day shutdown. For a small, family owned company like Little Rapids Corporation, shutting down one of their machines for 36 days is a big deal. Throughout the project, our team had a great line of communication and when it came time for the shutdown, we worked hard with our partners to find opportunities to shorten the amount of time the machine would be down for. We utilized our proprietary checkout and startup system to help shorten the overall downtime.

In the end, the team took out the old machine, installed the new equipment and machine, and shortened the length of the shutdown to just 30 days from sheet to sheet! It was a big accomplishment for our team and it really meant a lot to Little Rapids Corporation that we were able to speed up the process by almost a week.

One of the individuals from Little Rapids Corporation actually came up to me and thanked our team for being a part of the project. “You guys have our future in your hands and we trust you,” she said. “Thank you for caring about our future.”

With the new machine, Little Rapids Corporation is able to produce more paper at a faster production rate. It’s more efficient and more cost-friendly. Being involved with this project when it was just an idea in someone’s head, working with Little Rapids Corporation through the budgeting phase, and then having the opportunity to be a part of the detailed engineering and the final machine installation made the whole experience really special for Baisch Engineering. We were involved with everything from beginning to the end, cover to cover and we were able to deliver Little Rapids Corporation with the solution they needed to be a raging success.